Machining

Tool Room + Manual Machining

Manual milling services and manual turning services for prototypes, simple parts, and small-batch work.

Machining
Overview

Manual machining services for flexible, hands-on work

There are situations where manual machining is a better fit than CNC machining, particularly for simple parts or prototypes where the setup time for CNC programming isn't justified. Total Manufacturing can offer manual milling services and manual turning services performed by skilled machinists and manual machinists who manually control cutting speeds, feeds, and tool movement throughout the machining process. Our manual lathes, also used as lathing machines, and manual milling machines are used for removing material to tight tolerances on small-batch and prototype parts, supporting precision machining that complements CNC machining and CNC turning when a project calls for both approaches.

4
Manual lathes
1
Manual vertical mill
4
Press brakes
Equipment‍

Equipment and technical specifications

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Equipment Type
Manufacturer
Model
Part Window · Technical Specs
Manual Lathe
Colchester
600 group 15"
—
Manual Lathe
Colchester
601 group 15"
—
Manual Lathe
Hardinge Brothers
—
—
Manual Lathe
Hwacheon
HL 23" x 79"
—
Manual Vertical Mill
Bridgeport
—
—

Equipment shown is representative of what supports this capability. Contact us for more information or to confirm we can support your project.

Products

Products and components we manufacture

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Machine bases

Large structural bases for custom machinery and industrial equipment.

Weldments

Custom welded structures produced to drawing requirements.

Fixturing

Custom fixtures and tooling for production applications.

Housings

Custom housings produced to customer drawings and specifications.

Shafts

Precision shafts for rotating equipment and mechanical systems.

Plates

Custom machined plates, including large-format components.

Materials we work with

A wide range of metals, machined in-house

From common steels and aluminum to high-temperature and exotic alloys, we regularly machine a broad range of materials for demanding programs.

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Stainless Steel

Stainless Steel · Precipitation-Hardening Stainless Steel

Carbon & Alloy Steel

Carbon Steel · Alloy Steel · HSLA Steel

Aluminum

Aluminum alloys

Titanium

Titanium alloys

Nickel & High-Performance Alloys

Nickel Alloys · Inconel

Copper, Brass & Bronze Alloys

Copper · Brass · Bronze · Aluminum Bronze · Silicon Bronze

Specialty & Exotic Materials

Specialty Alloys · Exotic Metals

Quality & Inspection

Quality built into the process

We approach every project with a commitment to precision, consistency, and workmanship.

.0001"
Inspection capability
CMM
Precision Inspection
144" x 48"
Granite inspection surface

Process control

In-process checks help keep work aligned with drawings and specifications through final inspection.

Precision inspection

CMMs, optical comparators, and manual gaging help verify critical dimensions and complex part geometry.

Material traceability

Material traceability is maintained throughout production to support regulated work and audit readiness.

Documentation & compliance

Quality records are managed alongside production to support customer, compliance, and program needs.

Industries We Serve

Manufacturing for the most demanding industries

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Turbofan engine on aircraft wing

Aerospace

Aerospace

Flight-critical parts machined to spec with the documentation programs demand.

Modern military fighter jet on the flight line

Defense & Military

Defense & Military

ITAR-compliant work for defense programs, from prototype to sustained production.

Stainless steel process piping and valves

Commercial Nuclear

Commercial Nuclear

Nuclear-grade work delivered through our partnership with Trust Manufacturing.

Industrial robot arm on an automation assembly cell

Machine Builders

Machine Builders

Complex components and assemblies for custom equipment and machine builds.

All capabilities

Explore our manufacturing capabilities

See our full range of in-house manufacturing capabilities that support complex, multi-step work from start to finish.

FAQs

Frequently asked questions

Have questions? Here are answers to some of the questions we hear most often.

Does manual machining affect lead times?

Manual machining can often reduce lead times for prototypes and simple parts, since it skips the programming and setup required for CNC machining. This makes it a practical option for one-off parts, small-batch runs, or quick turnarounds where CNC setup time isn't justified.

Can manual machining be combined with CNC machining?

Yes. Manual machining can be combined with CNC milling, CNC turning, grinding, fabrication, and inspection within the same facility. This flexibility is useful for projects that need a mix of quick, hands-on work and precision CNC processes.

Does the tool room support bending?

Yes. Total Manufacturing has four press brakes available for parts that require bending or formed features. Bending can be coordinated with manual or CNC machining when a part needs both formed and machined geometry.

Does Total Manufacturing offer both manual milling and manual turning services?

Yes. Our tool room supports both manual milling and manual turning, with one manual vertical mill and four manual lathes. These capabilities are used for prototypes and simple parts that benefit from direct machinist control.

When is manual machining a better fit than CNC machining?

Manual machining is often a better fit for prototypes, straightforward parts, and small-batch work where quick setup and direct machinist control are more practical than CNC programming. Skilled machinists can adjust tool movement, cutting speeds, and feeds throughout the operation. Total Manufacturing's tool room supports both manual milling and manual turning machining capabilities for this type of work.

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Broad range of in-house manufacturing capabilities

Collaborative project support

Fast, responsive quote turnaround

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