Wire EDM machining services for intricate profiles, sharp corners, and detailed features in conductive materials.

Wire EDM, also known as wire cut EDM or wire electrical discharge machining, is an EDM process that uses a thin wire to cut profiles by removing material from electrically conductive workpieces through controlled electrical discharges rather than physical cutting force. The wire and workpiece sit in a dielectric fluid, typically deionized water, which controls each spark and flushes away debris as it cuts. This produces tight tolerances and clean surface finishes on intricate contours, fine details, and sharp corners, including hard or heat-resistant materials that are difficult to machine conventionally.
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Large structural bases for custom machinery and industrial equipment.
Custom welded structures produced to drawing requirements.
Custom fixtures and tooling for production applications.
Custom housings produced to customer drawings and specifications.
Precision shafts for rotating equipment and mechanical systems.
Custom machined plates, including large-format components.
From common steels and aluminum to high-temperature and exotic alloys, we regularly machine a broad range of materials for demanding programs.

Stainless Steel · Precipitation-Hardening Stainless Steel

Carbon Steel · Alloy Steel · HSLA Steel

Aluminum alloys

Titanium alloys

Nickel Alloys · Inconel

Copper · Brass · Bronze · Aluminum Bronze · Silicon Bronze

Specialty Alloys · Exotic Metals
We approach every project with a commitment to precision, consistency, and workmanship.
In-process checks help keep work aligned with drawings and specifications through final inspection.
CMMs, optical comparators, and manual gaging help verify critical dimensions and complex part geometry.
Material traceability is maintained throughout production to support regulated work and audit readiness.
Quality records are managed alongside production to support customer, compliance, and program needs.
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↗FAQs
Have questions? Here are answers to some of the questions we hear most often.
Wire EDM offers several advantages over conventional machining methods. Because material is removed through electrical discharge rather than physical cutting force, the process avoids mechanical stress and produces virtually burr-free edges, reducing the need for secondary deburring. It also holds tight tolerances and fine surface finishes on hard or heat-resistant materials that are difficult to machine conventionally, and it can produce intricate contours and sharp internal corners that other cutting methods cannot reach.
Yes. Wire EDM can be coordinated with CNC milling, CNC turning, sinker EDM, grinding, and inspection within the same facility. This allows a part to move between processes without being sent to an outside EDM supplier.
Wire EDM works on any electrically conductive material and is commonly used on hard or heat-resistant alloys that are difficult to cut conventionally, supporting a wide range of materials from tool steels to exotic alloys. Because the wire never contacts the part with cutting force, it can hold tight tolerances on delicate or hardened features.
Our wire EDM equipment supports work envelopes up to 13.5" x 20.5" x 16". Final part fit and cutting speed depend on the complete part geometry, material, and required tolerances, so request a quote with your part drawing to confirm capacity.
Wire EDM machining is well suited for parts with intricate cut profiles, fine details, sharp corners, and other features difficult to achieve with conventional cutting. A thin, moving wire and controlled electrical discharges cut through electrically conductive material without contact force, delivering high precision and holding tight tolerances on delicate features.
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