Industry

Commercial nuclear machining

Total Manufacturing supports CNC machining and multi-process manufacturing for complex, low-to-medium-volume work in the commercial nuclear power industry through its partnership with Trust Manufacturing. This combines broad production capabilities with the quality oversight, traceability, and documentation applicable programs require.

Commercial Nuclear
Industry Overview

What this work demands

In commercial nuclear work, the procurement package determines how the job must be planned, performed, verified, and documented. The released drawing, applicable quality clauses, material pedigree, required processes, inspection and test requirements, hold points, and final records all have to stay aligned with the applicable quality program and procurement path. That control is especially important for replacement and legacy components that may return years after the original order.

Manufacturing requirements

  • Tight tolerances and critical characteristics
  • Controlled drawings and specifications
  • Material identity and pedigree
  • Qualified special processes
  • Inspection planned with production
  • Repeatable replacement-part manufacturing

Quality expectations

  • Applicable nuclear QA controls
  • Procurement review and flowdown
  • Material and process traceability
  • Inspection and test records
  • Nonconformance and corrective action
  • Retained, retrievable quality records

Project challenges

  • Classification and dedication requirements
  • Customer-specific quality clauses
  • Source surveillance and hold points
  • Subtier and special-process control
  • Outage-driven delivery schedules
  • Obsolescence and long-term support

How we support you

Built for your industry’s requirements

Total Manufacturing manages all aspects of your project, from initial quote to final shipment, ensuring technical and quality standards are met. Our integrated systems keep everything connected, minimizing handoffs and reducing room for errors.

You have direct access to the people responsible for your parts, clear accountability throughout the job, and greater control over quality and schedule when questions or changes arise.

All capabilities

Explore our manufacturing capabilities

See our full range of in-house manufacturing capabilities that support complex, multi-step work from start to finish.

Materials we work with

A wide range of metals, machined in-house

From common steels and aluminum to high-temperature and exotic alloys, we regularly machine a broad range of materials for demanding programs.

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Stainless Steel

Stainless Steel · Precipitation-Hardening Stainless Steel

Carbon & Alloy Steel

Carbon Steel · Alloy Steel · HSLA Steel

Aluminum

Aluminum alloys

Titanium

Titanium alloys

Nickel & High-Performance Alloys

Nickel Alloys · Inconel

Copper, Brass & Bronze Alloys

Copper · Brass · Bronze · Aluminum Bronze · Silicon Bronze

Specialty & Exotic Materials

Specialty Alloys · Exotic Metals

Product examples

Parts and products we manufacture

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Machined aluminum housing
Housings
Machined aluminum bracket
Brackets
Machined fixtures and workholding
Fixturing
Precision-machined steel shafts
Shafts
Welded assemblies and fixture table
Weldments

FAQs

Frequently asked questions

Have questions? Here are answers to some of the questions we hear most often.

What should be included in an RFQ for nuclear or power energy CNC machining?

You can begin an initial quote request with the drawing or model, anticipated quantity, material, and delivery needs available at that stage. As the project is reviewed, additional information such as the current revision, item classification, procurement route, quality clauses, required processes, inspection and test requirements, hold points, documentation deliverables, and records-retention requirements may be needed to confirm fit and prepare an accurate quote. Total Manufacturing and Trust Manufacturing will help identify what must be established before the work moves forward.

Can Total Manufacturing support safety-related components or commercial-grade dedication work?

That depends on the item’s classification, procurement route, applicable nuclear quality program, dedication responsibilities, and Trust Manufacturing’s certified scope. These requirements must be reviewed before the work is accepted. General commercial work, safety-related supply, and commercial-grade dedication are separate procurement paths with different qualification and acceptance requirements.

How are traceability and documentation managed for commercial nuclear work?

Total Manufacturing and Trust Manufacturing establish the required traceability and documentation from the procurement package before production begins. Depending on the project, records can include material and heat-lot documentation, process certifications, dimensional inspection results, Certificates of Conformance, approved deviations, and final data books. The exact documentation package and retention requirements are determined by the purchase order and applicable quality program.

What commercial nuclear machining projects are a good fit for Total Manufacturing?

Total Manufacturing is best suited for complex, low-to-medium-volume components that require tight tolerances, difficult materials, multiple manufacturing processes, detailed inspection, or extensive traceability and documentation. Its capabilities are particularly useful for replacement and legacy components that require close coordination across machining, secondary processes, inspection, and final records. Final qualification depends on the specific procurement package and Trust Manufacturing’s certified scope.

How does Total Manufacturing support commercial nuclear machining?

Total Manufacturing supports commercial nuclear machining in coordination with Trust Manufacturing. Trust provides the applicable nuclear quality oversight and certified scope, while Total performs machining and related manufacturing in its Mentor facility. The structure used for each project depends on the procurement route, item classification, purchase-order requirements, and applicable quality program.

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